Page 14 - MILLING CATALOG p549-788
P. 14

TOOLING SYSTEMS                                                                               INTRODUCTION

                 Hydraulic Chucks                                                   Clamping  Clamping
                                                                                    Screw     Sleeve
                        ISCAR has expanded its toolholder clamping options
                        by adding hydraulic chucks. These hydraulic chucks          Actuator
                        range from 6-32 mm. This type of chucking system
                        is used for rotating and stationary applications.

                        Main Applications
                     •	 Fine and accurate machining
                     •	 Reaming
                     •	 Drilling
                     •	 Finish milling
                     •	 Internal turning

                                                                                                     Hydraulic
                                                                                                     Oil

                                                                                           Axial Adjustment
                                                                                           Screw

                                                                             0.003

                                                                                              d

                   Features                                                         2.5xd

                 •	 High runout accuracy of less than 0.003 mm                 Operating Instructions
                 •	 Very low torque required to activate the clamping
                                                                                To ensure correct functioning of the hydraulic chuck,
                    mechanism, by using a 4 mm Allen key                        the following instructions should be followed:
                 •	 Prolongs cutting tool life and improves                     Tools with cylindrical shanks and shanks Type AB with
                                                                                one Weldon flat (DIN 1835 part 1 and DIN 6535 HB)
                    surface finish due to vibration damping                     should have h6 tolerance. Tools with accordance to DIN
                 •	 Easy presetting by using an internal preset screw           6535 HE (whistle notch) and Type B with two Weldon
                 •	 All rotating chucks feature a symmetrical and balanced      flats (DIN 1835 part 1) should be used in reduction
                                                                                sleeves, to avoid damaging the chucking bore.
                    design for high speed machining of up to 25, 000 min-1
                 •	 Consistent and secure clamping force when                •	 The tool shank must be burr-free and free of dirt.
                                                                                Insert the tool shank up to the stopper. Make sure that
                    used within the recommended speed range                     the minimum chucking length (L min) is maintained.
                 •	 Suitable for both Weldon and cylindrical shank clamping     If the minimum clamping depth is not met, there will be
                 •	 Very convenient and safe tool change on the machine         a loss of accuracy, the maximum admissible torque will
                                                                                be reduced, and the tool holder might get damaged.
                   Two main HYDROFIT chuck types are available
                                                                             •	 The clamping screw must be turned in manually
                 •	 Taper shanks for rotating applications                      with an Allen key to the limit stop. DO NOT APPLY
                 •	 VDI DIN 69880 in sizes 30 and 40 for                        EXCESSIVE FORCE. Tightening torque: Max.10Nm

                    stationary applications on CNC lathes                       Never actuate the actuation screw with a
                                                                                power screwdriver! Do not attempt to clamp
                                                                                the chuck without a shank inside as this will
                                                                                damage the expansion clamping sleeve.
                                                                             •	 Do not combine several extensions
                                                                             •	 To release the tool, turn the clamping screw in a
                                                                                counter-clockwise direction until tool can be removed.

                                                                                The clamping screw is not secured against
                                                                                dropping out! The vent screw of the hydraulic
                                                                                system is protected with a resin. Don’t remove it!

562 ISCAR
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