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    New FAQ November 2022

    For section "Milling"
    QUESTION
    What is the correct definition: cutting tool or metal cutting tool?
    ANSWER
    Historically, metals were the main materials to produce machined parts. Therefore, cutting tools were intended primarily for machining metals, and this determined their name. Today the term "metal cutting tool" is rare enough, while simply "cutting tool" is much more common; and these two definitions have become synonyms.
    QUESTION
    What is "primary motion" and "feed motion"?
    ANSWER
    In machining, the primary motion is a rectilinear or rotational motion of a cutting tool or a workpiece that provides the tool advance toward the workpiece to ensure chip removal. In a machining process, the primary motion features the maximum speed and most of the energy, which is required for machining, when compared to all other motions. The primary motion in turning, for example, is the rotation of a workpiece, while in milling, the primary motion is the rotation of a mill.

    The feed motion is a rectilinear or rotational motion of a cutting tool, which adds the primary motion to complete cutting action. This motion features significantly less speed when compared to the speed of a primary motion.
    QUESTION
    What is the difference between macro- and micro geometry of a cutting edge?
    ANSWER
    Macro geometry of a cutting edge relates to the key elements of a tool cutting wedge that determine the tool cutting capabilities such as the shape of the rake face, the rake angles, the clearance angles etc. Micro geometry is a microscopic-scale condition of the edge, which is known also as the edge preparation. Depending on the edge condition, the edge can be sharp, rounded (honed), chamfered edge or combined comprising combinations of rounding and chamfering.
    QUESTION
    What is the difference between specific cutting forces that are designated as kcand kc1?
    ANSWER
    "kc" relates to actual specific cutting force - the force that is needed to remove a material chip area of 1 mm2 (.0016 in2), which has actual average chip thickness maintained in a machining process.
    "kc1" is commonly used for designating the specific cutting force to remove a material chip area of 1 mm2 (.0016 in2) with 1 mm (.004 in) thickness.
    However, in some technical data sources, the actual specific cutting force may be designated by "kc1", and specific cutting force to remove a material chip area of 1 mm2 (.0016 in2) with 1 mm (.004 in) thickness by "kc1.1". Number "1" that follows index "c" relates to 1 mm2 chip area, and addition "1.1" highlights "1 mm2 chip area with 1 mm thickness".



    For section "Shop Talk Professional slang"

    WORD
    Necking, necking down
    MEANING
    Machining a neck or undercut on a rotary-body-type part such as a shaft, axle etc.
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